Your plant’s lost capacity is trapped inside its documents.
Permit-to-work, Management of Change, HAZOP, turnaround planning: the workflows that run the plant are still assembled by hand from scattered drawings and datasheets. Plant360 unifies the full stack, from digitized drawings to a live asset graph to AI agents, to automate that document-heavy work end to end, returning more than 50% efficiency across engineering, operations, and safety.
The Plant360 platform, one connected stack
Live
01 · Digitize
Convert
CAD, DWG, and PDF drawings & datasheets
02 · Foundation
UniGraph
Live asset graph and system of record
03 · Build
AI360
Compose agents on your graph in days
04 · Apply
AI360
AI agents & apps
Documents in.
50%+ efficiency out
50%+
Operational efficiency, end to end
40%+
Less Management of Change prep time
80%
Less time hunting for documents
Days
To deploy a new workflow agent
The stakes
The plant runs on document-heavy workflows, and the same scattered information is gathered by hand for every permit, every change, and every study. The cost is measured in senior-engineer years, multi-month review cycles, and knowledge that walks out the door as experienced staff retire.
Where a senior engineer’s day goes
30%
Engineering & judgement work
Roughly 30% of every day goes to finding and reconciling data, at about $81 per hour, or more than $169K per engineer per year.
3–4
months for a single HAZOP review cycle, most of it spent assembling documents rather than analyzing risk.
$169K
lost per engineer, per year, to manual data gathering that an agent can automate.
01
Control of work, permit-to-work, turnaround, and isolation planning all gather the same scattered information by hand, again and again.
02
Master drawings drift out of date the moment the plant changes, so every workflow starts from a source no one fully trusts.
03
Reviews and approvals move through email and spreadsheets, adding weeks of chase time to every change.
04
As experienced staff retire, the workflows they hold in their heads become both a cost and a safety risk.
Why efficiency programs stall
The bottleneck is not effort. It is that plant knowledge lives in documents, not data.
Digitization tools leave you with drawings. Graph tools leave you with data no one maintains. AI pilots have nothing reliable to run on, so they stall before production. Efficiency does not come from another point tool. It comes from a single governed pipeline where documents become structured data, that data becomes a live asset graph, and agents act on the graph with full traceability.
Digitization only: still just drawings
Graph only: quietly drifts stale
AI pilot: stalls before production
From documents to agents
One governed pipeline turns your drawings into agents that do the work.
Every agent on this page runs on the same four connected layers. Documents are digitized once, structured into a living graph, and made available to agents that automate the document-heavy prep, with a human approving every output.
01
Digitize
Convert
CAD, DWG, and even scanned PDF drawings and datasheets become structured, audit-ready data.
02
Structure
UniGraph
Every tag, asset, and document is connected into one living, queryable asset graph, kept in sync.
03
Build
AI360
A drag-and-drop platform to build and deploy industrial agents on your graph in days, not months.
04
Apply
Agents & apps
ChangeIQ plus agents for permits, HAZOP, and asset lookups, live on the plant.
The agents at work
Not a roadmap. Real plant work, running today.
Each agent grounds its actions in verified plant data, proposes work for your engineers to approve, and reports a number you can hold it to. Here are the workflows that return the most time, in depth.
01
ChangeIQ · MoC Agent
Management of Change
The workflow today
Engineers assemble each change package by hand, tracking down every affected drawing, tag, and datasheet, then chase risk reviews and approvals through email while the master drawing quietly drifts out of date.
What the agent does
Pulls every affected drawing, tag, and datasheet from the live graph and assembles the package automatically.
Generates the new master revision from tablet field markup, with no manual CAD work.
Routes risk reviews and approvals with full context and a rev-to-rev change log, then syncs to SmartPlant and Aveva.
40%+ less Management of Change prep time
Master drawing · rev-to-rev
P&ID-12-104
Added PSV-104A-2, set 285 psig
Added
Line 6”-P-104 spec break moved
Changed
Removed legacy bypass loop
Changed
Audit trail complete · 7 events logged
Permit-to-work check
PTW-8841
Isolation points verified against graph
Confirmed
Conflicting permit on Line 6”-P-104
Flagged
Equipment state matches live data
Confirmed
Grounded in live asset data · 0 stale references
02
Control of Work Agent
Permit-to-work and control of work
The workflow today
Permits and isolations are built from paper line-ups and drawings that may not reflect the plant as it stands. A wrong isolation point means rework at best and a safety incident at worst.
What the agent does
Grounds every permit in live, verified plant data. Line-ups, isolation points, and equipment states come straight from the asset graph.
Flags conflicting permits and open isolations on the same equipment before work is authorized.
Prepares the permit pack so planners spend their time on the work, not on collecting documents.
Fewer permit errors, less rework
03
HAZOP Prep Agent
HAZOP, LOPA, and compliance prep
The workflow today
A review cycle runs three to four months, and most of that is spent assembling and cross-checking P&IDs by hand rather than analyzing risk. The study is only as current as the drawings the team could find.
What the agent does
Reads your P&IDs and proposes nodes, deviations, and safeguards, grounded in the connected graph.
Turns weeks of document preparation into a guided, data-backed review the team validates.
Keeps every proposed node traceable back to the drawing and tag it came from.
50%+ faster HAZOP prep
Proposed HAZOP nodes
Draft for review
Node 1 · Feed line to reactor
3 safeguards
Node 2 · Reactor overpressure
Review PSV
Node 3 · Cooling water loss
2 safeguards
Generated from 4 connected P&IDs · 18 tags referenced
Ask the graph
P&ID-12-104
Line 6”-P-104 is rated 285 psig at 120 °C, material A106 Gr. B. It is protected by PSV-104A-2, set at 285 psig.
P&ID-12-104
Line list rev C
PSV datasheet
Audit trail complete · 7 events logged
04
Asset Lookup Agent
Instant, grounded asset answers
The workflow today
A single question about a valve, a line spec, or an equipment history can send an engineer through folders, drawings, and datasheets for the better part of a day.
What the agent does
Answers questions directly from the asset graph, with every fact cited to its source drawing and tag.
Traces relationships across equipment, lines, and documents that no single file holds.
Preserves institutional knowledge as a queryable resource, not a retiring engineer’s memory.
80% less time hunting for documents
More document-heavy workflows the platform automates
All built on the same graph, so agents built once are reused across sites and workflows, and efficiency compounds instead of being rebuilt each time.
Turnaround & isolation planning
Plan turnarounds and equipment isolations from connected asset data instead of manual gathering.
Fewer manual workflows
Maintenance & corrosion-loop mapping
Smart maintenance scheduling and corrosion-loop mapping, with the document-heavy busywork handled for you.
Less busywork
EAM and CMMS data sync
Keep EAM and CMMS in sync with the engineering source of truth. Equipment, tags, and hierarchies stay resolved automatically.
Zero manual reconciliation
Master Tag Registry
Maintain one authoritative tag registry across the plant, resolved and deduplicated from every source document.
One source of truth
Digital twin & simulator data
Feed digital twin and operator-training initiatives with structured, connected asset data instead of hand-built models.
30%+ faster implementation
Your workflow here
Any document-heavy workflow on the graph can become an agent, shipping in days from a use-case template.
Trust and governance
Efficiency never comes at the expense of governance. Each automated output is routed for human review with a complete audit trail, so faster workflows remain fully defensible for safety and compliance.
Human in the loop
Agents prepare and propose. Your engineers review and approve before anything is committed.
Grounded and cited
Outputs trace back to the source drawing, tag, and datasheet. No hallucinated plant data.
Complete audit trail
ISO 27001 certified, vendor-neutral, and open by API. You own the data layer.
Measurable results
Results you can hold an agent to, not promises.
Operational efficiency gained end to end
Less Management of Change prep time
Less time spent hunting for documents
To deploy a new workflow agent
An operations team was losing senior-engineer hours to Management of Change paperwork and repetitive asset lookups. By deploying agents on its asset graph, the team let ChangeIQ auto-assemble change packages and a lookup agent answer asset questions instantly, freeing engineers for judgement work and measurably reducing the time each change and study took to prepare.
FAQ
How does AI improve plant operational efficiency?
By automating the document-heavy prep work, such as Management of Change, permit-to-work, and asset lookups, that consumes skilled engineers' time. Plant360 agents run on your asset graph, so they assemble packages and answer questions from verified data.
Which workflows can Plant360 automate?
Document-heavy workflows across engineering, operations, and safety, including Management of Change, permit-to-work and control of work, turnaround and isolation planning, HAZOP and LOPA prep, EAM and CMMS sync, and asset data lookups.
What does a document-heavy workflow cost us today?
A process engineer costs about $81 per hour, or more than $169K a year, and spends roughly 30% of the day finding and reconciling data, while a single HAZOP cycle runs three to four months. Automating that prep returns most of it.
How much time can we save?
Plant360 targets 50%+ efficiency end to end, with ChangeIQ alone cutting Management of Change prep by more than 40% and engineers spending about 80% less time hunting for documents.
Do automated workflows stay auditable?
Yes. Every agent output is routed for human review with a complete audit trail, so faster workflows remain fully defensible for safety and compliance.
